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Fuel Sources ::

Red rubber catheters used as insulation on ES pencils have caught fire

Red rubber catheters

Pencil tip protectors

Other material mistakenly used as insulator

In order to prevent secondary burns to adjacent tissue from the shaft of the electrosurgical active electrode tip, surgical staff members have used red rubber catheters or other materials to insulate the shaft. This practice is highly dangerous and not recommended by the ECRI. Even in a minimal oxygen-enriched atmosphere, the heat generated during activation of the electrosurgical pencil will ignite the rubber or other materials.

In one incident reported to a medical device manufacturer, a surgeon who was performing a throat procedure on an intubated child used an electrode that was wrapped with steristrips to provide insulation. The steristrips ignited. The patient was checked for injury and with none being noted, the procedure continued. This time a segment of red rubber catheter was placed over the blade for additional insulation. Like the steristrips, the red rubber catheter ignited. Red rubber catheters will ignite and burn at just 17 percent oxygen. This graphically illustrates that this is an unsafe practice.

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